When it comes to automation with robots, CARAT can optimally contribute its knowledge and experience from more than 25 years and over 1100 robots sold. The elaboration of a concept and the project planning of the plant is the first and most important step to ensure the evaluation of the investment. It does not matter whether a robot with 5 kg or with 300 kg maximum payload is used or whether it will be an application with a collaborating robot - i.e. cobot.
As a general contractor, we integrate the competencies of our network partners and can thus open up new fields of application for our customers.

Machine Loading

• loading and unloading of a hydraulic press for forming aluminum sheets
• automatic separation and removal of the plates from the input stack
• transfer to the two process robots
• moving of the components between the forming stages
• extremely long gripper geometry to cover the necessary working area
• flexible safety fencing for fast access when setting up the tools

Marking and Testing

• handling of semi-finished products
• flexible system technology for a high number of variants
• indexing table 5 x 72°
• application of a QR code by laser with integrated suction system
• scanning and recording in internal database
• contactless diameter inspection
• compact and lightproof protection cabin
  
  

Handling of large steel components

• machine loading and component positioning
• 2x ABB IRB 760 (palletizing robot with 4 axes)
• handling of large-area parts
• component dimensions up to 2.5 x 1.5 m / weights up to 200 kg
• safe and defined gripping of the components by using magnetic grippers
• compensation unit to equalize tolerances when loading the machine