When milling interior components, the design of the fixtures and the development of the milling strategy have a significant influence on the quality of the milled components. After a detailed analysis of the CAD data and taking into account the customer-specific requirements, we create the optimum clamping and machine concept. The goal is maximum process reliability and quality for future production.

Milling of instrument panels (interior)

• mobile milling cells with up to 3 robots working in parallel
• automatic cutter change and cutter breakage control
• turntable with 2 table sides for process parallel loading and unloading
• cabin exhaust and chip conveyor
• automatic program selection via coding / barcode
• Poka Yoke / connection to tracability systems
• offline programming with FAMOS robotic^®

Milling of bumpers (exterior)

• mobile milling cabin with sound insulation
• 1-station version for small quantities
• 2-station milling cell with turntable
• 2 x 4-station version for maximum number of variants without setup
• 1 to 3 robots for optimum cycle time utilization
• safety technology (light barriers, roller shutter, rear access protection)
• suction concept with local suction through the fixture
  
  

Cutting with ultrasonic

• cutting of foils and carrier/foam combinations (IP)
• clean cut edges at high feed rates
• standard robots with high flexibility
• optimized cutting parameters for minimum service times

Milling of large components

• component dimensions up to 2500 mm
• 2 different products in direct change
• feeding of the fixtures / components via linear unit with 2 shuttles
• additional positioning within the cell (+/- 500 mm)
• 2 milling robots with 2.8 m working area in MultiMove mode
• division of milling areas and optimization of cycle times with FAMOS robotic^®
• milling spindle with automatic cutter change from cutter magazine

Clamping fixtures / sample part processing

• technical design of the fixture according to your process requirements
• robust base frame with contour holders made of durable plastic material
• interface for quick fixture change
• mechanical clamping / fixing via vacuum
• assembly, commissioning and robot programming from one provider
• production of first components in our workshop